Zirconia beads B60 with particle size 0.125-0.25mm, ceramic bead abrasive for sandblasting titanium exchangers.
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Zirconia Beads B60 Particle Size 0.125-0.25mm Ceramic Beads Abrasive for Titanium Exchanger Sandblasting
The significant advantage of zirconia beads for shot blasting is their high durability, allowing for dozens of cycles. Zirconia bead ceramic sand has low magnetic content and high spheroidization rate, making it suitable for creating a matte yet glossy sandblasted surface.
Characteristics of Ceramic Sand Zirconia Beads for Sandblasting:
1.High specific gravity, high wear resistance coefficient, high mechanical strength, Mohs hardness of 7.0, suitable for most metal alloy materials.
2.Spherical particles do not scratch the metal surface, can eliminate stress, and improve the surface brightness of the sandblasted material.
3.Zirconia has a small crystal size, high strength, and dense structure, preventing particle breakage and minimizing dust generation.
4.The main chemical components of ceramic sand are zirconia, silica, and alumina, with low magnetic content and iron content below 0.1%, preventing metal iron residue.
5.Cycle times and shot peening smoothness are dozens of times better than glass beads.
1. It has a significant weight, high wear resistance coefficient, high
mechanical strength, and a Mohs hardness of 7.0, suitable for most metal alloy
materials.
2. Spherical particles will not scratch the metal surface, and can also
eliminate stress and improve the surface brightness of the sandblasted
material.
3. The crystal size of zirconia is small, and its high strength and dense
organizational structure can prevent particle breakage and prevent the
generation of dust.
4. The main chemical components of ceramic sand are zirconia, silica, and
alumina, with low magnetic content and iron content below 0.1%, which will not
produce metal iron residues.
5. The number of cycles and shot peening smoothness are tens of times better
than glass beads.
Chemical Composition of Ceramic Sand:
Component | Typical Value (%) | Conventional Value (%) |
|---|---|---|
ZrO2 | 63.80 | 60-70 |
SiO2 | 26.82 | 28-33 |
AL2O3 | 9.08 | ≤10 |
Fe2O3 | 0.03 | ≤0.1 |
TiO2 | 0.24 | ≤0.4% |
Physical Properties of Ceramic Sand:
Mohs Hardness | 7.0 |
|---|---|
Vickers/Rockwell Hardness | 700HV/60HRC |
Specific Gravity | 3.80g/cm3 |
Bulk Density | Above 125um: 2.30g/cm3, Below 125um: 2.1-2.2g/cm3 |
Production Specifications:
Specification | Particle Size Range |
|---|---|
B20 | 600-850 um |
B30 | 425-600 um |
B40 | 250-425 um |
B60 | 125-250 um |
B80 | 180-250 um |
B100 | 125-180 um |
B120 | 63-125 um |
B125 | 0-125 um |
B170 | 45-90 um |
B205 | 0-63 um |
B400 | 30-63 um |
B500 | 10-30 um |
Note: Custom specifications are accepted.
Applications of Zirconium Silicate/Zirconia Beads:
1. Mechanical industry: for shot peening and brightening of precision molds, gears, and bearings. Also for removing burrs and flashes from molds and mechanical parts.
2. Medical devices: for sandblasting and brightening surgical tools, artificial joints, and human implant alloy materials to achieve a glossy, non-reflective surface.
3. High-speed rail and automotive parts surface shot peening. Used for sandblasting high-speed rail aluminum alloy components, automotive engine casings, wheel hubs, and new energy vehicle parts to enhance metal texture, create a smooth satin finish, and prepare for subsequent surface painting. Zirconium silicate/zirconia bead shot peening also improves fatigue strength and impact resistance of alloy components.
4. Electronics: for sandblasting metal casings of mobile phones, tablets, and smartwatches. After shot peening, the metal casings have a uniform, soft matte brightening effect and are fingerprint-resistant.
5. Daily use: for alloy components of kitchenware and sports equipment. After sandblasting with zirconium silicate/zirconia beads, the surface has a fine metal effect, is antibacterial, and prevents fingerprint residue. It can replace chemical methods for brightening, avoiding chemical pollution and improving surface treatment efficiency.
6. Aerospace components: for improving fatigue resistance and eliminating surface stress in aircraft wings, turbine blades, gears, landing gear, and other aviation mechanical parts.
| Industry Category | Minerals-Metallurgy |
|---|---|
| Product Category | |
| Brand: | |
| Spec: | B60 |
| Stock: | 20000 |
| Manufacturer: | |
| Origin: | China / Henan / Zhengzhoushi |